SMC Corporation of America
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Supply pressure verification Leak test P2(n1) > P1(n2) P2(n2) P1(n1) 10.0 to 101.0kPa CH Increases the set value 1 2 3 4 PRESSURE For normally closed P2(n1) > P1(n2) P2(n2) P1(n1) 0.1 to 1000.0MPa Decreases the set value SET P3(n3) and P4(n4) are the same as P1(n1) and P2(n2).

OUT2 P2(n2) P1(n1) Supply pressure verification Leak test CH P2(n1) > P1(n2) 10.0 to 101.0 kPa Increases the set value 1 2 3 4 PRESSURE For normally closed P2(n2) P1(n1) P2(n1) > P1(n2) 0.1 to 1000.0 MPa Decreases the set value SET P3(n3) and P4(n4) are the same as P1(n1) and P2(n2).

Supply pressure verification Leak test P2(n1) > P1(n2) P2(n2) P1(n1) 10.0 to 101.0kPa CH Increases the set value 1 2 3 4 PRESSURE For normally closed P2(n1) > P1(n2) P2(n2) P1(n1) 0.1 to 1000.0MPa Decreases the set value SET P3(n3) and P4(n4) are the same as P1(n1) and P2(n2).

How to Find the Flow Rate (at air temperature of 20C) Subsonic flow when P1 + 0.1013 < 1.89 (P2 + 0.1013) Q = 226S P(P2 + 0.1013) Sonic flow when P1 + 0.1013 1.89 (P2 + 0.1013) Q = 113S (P1 + 0.1013) Q: Air flow rate [L/min(ANR)] S: Effective area (mm) P: Pressure drop (P1 P2) [MPa] P1: Upstream pressure [MPa] P2: Downstream pressure [MPa] Correction for different air temperatures Multiply

Circuit example (1) Circuit example (2) 3 port solenoid valve 4 port solenoid valve 5 port solenoid valve (Exhaust center) Throttle Regulator Mist separator Micro mist separator Process Pump Throttle Mist separator Micro mist separator FLUID OUT Process Pump Air supply Regulator P1 FLUID OUT P1 P2 Air supply Strainer P2 FLUID IN Strainer FLUID IN Transfer fluid Transfer fluid For the related

= 0.5 MPa 31 Effective area at exhaust side (mm 2) S at P2 = 0.5 MPa Note 1) Maximum operating pressure of solenoid valve is 0.9 MPa.

Window comparator mode (one for positive pressure is same) Hysteresis is 3 digit, so set P1 and P2 (also P3 and P4) at least 7 digit. Window comparator mode (P1< P2, P3< P4) Hysteresis mode (P1 P2, P3 P4) (Hysteresis = 3 digits fixed) Hysteresis (Adjustable) Hysteresis (Fixed) Hysteresis (Fixed) ON ON OFF OFF P1 (P3) P2 (P4) 1 digit is the minimum setting pressure unit.

Setting Spring Diaphragm p2 PI alve Spring When consumption starts, pA will initially drop and the spring, momentarily stronger than the lifting lorce {rom p2 on th diaphragm, opens the valve. Fig 5.5.

Type (mm) 1in = 25.4mm PA3000 115 68 85 105 4-7 7.5 FLUID OUT 3/8 5.5 AIR SUP (P1) 1/4 FLUID OUT PROCESS PUMP P1 2 90 74.5 FLUID I N P2 44.5 3 AIR SUP (P2) 32 1/4 100 130 FLUID IN 3/8 PA5000 179 4-9 90 90 FLUID OUT 1/2, 3/4 AIR SUP (P1) 1/4 112 56 165 56 RESET PROCESS PUMP FLUID OUT 167 P1 132.5 FLUID I N 125.5 103.5 P2 58.5 48.5 202 114 3.5 3 AIR SUP (P2) FLUID IN 1/2, 3/4 1/4 10 Series

Type PA3000 115 68 85 105 4-7 7.5 FLUID OUT Rc 3/8 5.5 AIR SUP (P1) Rc 1/4 FLUID OUT PROCESS PUMP P1 2 90 74.5 FLUID I N P2 44.5 3 AIR SUP (P2) 32 Rc 1/4 100 130 FLUID IN Rc 3/8 PA5000 179 4-9 90 90 FLUID OUT Rc 1/2, 3/4 AIR SUP (P1) Rc 1/4 112 56 165 56 RESET PROCESS PUMP FLUID OUT 167 P1 132.5 FLUID I N 125.5 103.5 P2 58.5 48.5 202 114 3.5 3 AIR SUP (P2) FLUID IN Rc 1/2, 3/4 Rc 1/4 10

Type PA3000 115 68 85 105 4-7 7.5 FLUID OUT Rc 3/8 5.5 AIR SUP (P1) Rc 1/4 FLUID OUT PROCESS PUMP P1 2 90 74.5 FLUID I N P2 44.5 3 AIR SUP (P2) 32 Rc 1/4 100 130 FLUID IN Rc 3/8 PA5000 179 4-9 90 90 FLUID OUT Rc 1/2, 3/4 AIR SUP (P1) Rc 1/4 112 56 165 56 RESET PROCESS PUMP FLUID OUT 167 P1 132.5 FLUID I N 125.5 103.5 P2 58.5 48.5 202 114 3.5 3 AIR SUP (P2) FLUID IN Rc 1/2, 3/4 Rc 1/4 10

Type) Dimensions: Air Operated Type PA3000 115 68 85 VC VDW 105 4-7 7.5 VQ FLUID OUT Rc 3/8 5.5 VX2 AIR SUP(P1) Rc 1/4 VX Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com FLUID OUT PROCESS PUMP VX3 P1 2 VXA 90 74.5 FLUID I N VN P2 44.5 3 32 Rc 1/4 AIR SUP(P2) LVC

The valve element of the C.O. type, which has no return spring, is in an arbitrary position when air is exhausted through the 12(P1) and 10(P2) ports. When pressurized air enters the 12(P1) port (exhaust from the 10(P2) port), the valve element opens, and it closes when pressurized air enters the 10(P2) port. LVH LVD LVQ LQ LVN Component Parts No.

Setting Spring Diaphragm p2 PI alve Spring When consumption starts, pA will initially drop and the spring, momentarily stronger than the lifting lorce {rom p2 on th diaphragm, opens the valve. Fig 5.5.

In contrast with the N.C., when air is exhausted from the P2 port, the return spring opens the valve element. Pressurized air that enters through the P2 port closes the valve element. 0 4 Component Parts No.

Piping External Pilot Caution Caution Pilot port 12(P1) and 10(P2) piping P1 and P2 piping should be as follows according to the model. When high temperature fluids are used, use fittings and tube with heat resistant features. (Self-align fittings, Teflon tubing, Copper piping, etc.)

) 10(P2) 10(P2) 10(P2) 12(P1)10(P2) 2 4 4 VNB0 VNB02 VNB03 VNB1 12 () (P1) (P2) () 10 ()12(P1) 10(P2) 2 VNB01V VNB02V VNB1 V 12 (P1) 10 (P2) VNB 1V (N.C.) 0 6 VN*-OMJ0001-B () P2 O O 7 VN*-OMJ0001-B No. 1 2 3 4 5 6 7 8 9 10 11 P2N.C.

P1 (P3) P2 (P4) P1 (P3) P2 (P4) Pressure low Pressure high Vacuum low Vaccum high Pressure low Pressure high Vacuum low Vacuum high Filter gasket (ZX1-FG) : Hysteresis mode (same as for positive pressure use) When the value of hysteresis is set to 2 digits or less, the switching output might chatter due to fluctuation of the input pressure around its set point.

Port P1 P2 P2 P1 P2 Port P1 Pressure is applied Operating direction P1 Pressure is applied Operating direction P2 Pressure is applied P2 Pressure is applied 1486 Magnetically Coupled Rodless Cylinder 3-Options available for stroke adjustment Bumper bolt (resin tipped) Bumper bolt (Same on the opposite side) Shock absorber + Adjustment bolt (metal ended) Adjustment bolt (Same on the opposite

Pilot solenoid valve 630 VNH Series High Pressure Coolant Valve 3.5 MPa, 7.0 MPa Dimensions Pg9 Applicable cable O.D. 6 to 8 Pilot EXH port 10(P2) Silencer installed (Standard) EBKX-L7004-040: VNH1, VNH2 AN210-02: VNH3, VNH4 Light/surge voltage suppressor (For DZ) Pilot SUP port 12(P1) Manual override (Non-locking push type) N P2 P1 Main port 1 (Back side port 2) U: Female thread for bracket